De-risking the Battery Recycling Supply Chain: Our Proactive Approach
A train strike can disrupt an entire morning commute, an everyday setback that highlights the complexities of the supply chain—a vast system reliant on reliability and coordination to keep businesses and economies running smoothly.
As the electric vehicle (EV) transition accelerates, ensuring a stable and efficient battery recycling supply chain is critical. While the industry faces challenges such as demand planning, geopolitical risks and underutilised capacity, Recyclus Group is addressing these risks head-on.
Building a Sustainable Flow of Materials
The global market for Battery Recycling was valued at US$19.3 Billion in 2024 and is projected to reach US$23.4 Billion by 2030, growing at a CAGR of 3.3% from 2024 to 2030 (Research and Markets Report, 2025). However, many recycling facilities are currently underutilised due to the gap between battery production and their eventual end-of-life.
At Recyclus Group, we have positioned ourselves to address this challenge. While many recyclers rely heavily on production scrap from battery manufacturers, we are actively scaling our capabilities to process both end-of-life (EOL) batteries and production scrap. By securing key partnerships with OEMs and waste management companies, we ensure a steady flow of materials, allowing us to maximise operational efficiency while preparing for the influx of EOL batteries in the coming years.
Additionally, recycling materials locally significantly reduces carbon emissions compared to mining and processing virgin materials overseas. By integrating recycled materials back into the supply chain, we help minimise environmental impact while providing sustainable alternatives for manufacturers.
Strengthening Domestic Resilience
Recent global events, from the COVID-19 pandemic to geopolitical conflicts, have exposed vulnerabilities in international supply chains. Material shortages, rising energy costs and price volatility for lithium, cobalt and nickel have underscored the need for secure and localised recycling solutions.
Recyclus Group is mitigating these risks by focusing on UK-based recycling operations. Our advanced lithium-ion battery recycling facility reduces reliance on raw material imports, contributing to a more self-sufficient circular economy. By recovering valuable battery materials domestically, we help stabilise supply chains and provide OEMs with a reliable source of recycled critical minerals.
Preparing for the Surge
The industry-wide rush to establish battery recycling facilities has led to significant capital investments, but many sites remain underutilised. The key challenge is timing—while demand for recycling capacity is set to soar, recyclers must remain operationally viable in the interim.
Recyclus Group has adopted a strategic approach to capacity planning. Our facilities are designed to be adaptable, allowing us to scale efficiently as the volume of EOL batteries grows. By collaborating closely with industry stakeholders, we ensure our recycling infrastructure is closely aligned with market needs, maintaining flexibility and readiness to meet future demand.
Leading the Charge in a Circular Battery Economy
For the EV revolution to succeed, secure and efficient recycling supply chains are essential. As the UK’s first lithium-ion battery recycler, Recyclus Group is addressing supply chain uncertainties with innovative solutions. By managing demand fluctuations, enhancing local resilience and optimising capacity, we are paving the way for a sustainable and robust battery recycling future.